Battery Management System

Battery Management
System | BMS

The beating heart of our batteries. The Aliant Pegasus BMS is the result of years of research and development aimed at creating an extremely efficient and adaptive management system.

battery management system aliant pegasus

Features of Aliant Pegasus

Real-time monitoring

Real-time monitoring of cell voltage, current, and temperature.

Safety

Predictive algorithms for safety against critical conditions (overcharging, undercharging, overheating).

Cells management

Supports up to 16 cells ranging from 20 to 2,400 Ah. The architecture is scalable up to 800 V DC.

Custom parameters

Unique mapping for each battery model, tailored to the specific needs of each project.

Remote assistance

Capability for remote monitoring and support.

What is the BMS used for?

The Battery Management System (BMS) is an advanced electronic system designed to monitor, manage, and protect every single cell in a battery.
The BMS plays a key role in lithium-ion batteries, ensuring operational safety, maximum efficiency, and extending the batteries’ service life.

The Added Value of a Proprietary BMS

Choosing a proprietary BMS like the one developed by Aliant means gaining access to a unique level of customization and control that standard solutions cannot offer. Every parameter—from usage thresholds to charging curves—can be tailored to the specific needs of the customer or application. Advanced monitoring allows for the collection of detailed data on most of the battery’s internal components, facilitating predictive diagnostics and maintenance planning. CAN communication and encrypted data transmission ensure information security and compatibility with virtually all machine control units. With the addition of the Athena data transmission module, it will also be possible to perform periodic logging of battery behavior, offering an even more versatile and responsive solution.

Cells balancing

Cell balancing is the process by which the state of charge (SoC) of all the cells in a battery is standardized. It is essential because, during use and charge/discharge cycles, cells can diverge in terms of chemical characteristics, internal resistance, or minor manufacturing defects. If not balanced, some cells may reach the maximum or minimum voltage limit before others, causing a reduction in usable capacity, premature aging, or safety risks.

Why balancing is important

Prevents overcharging or over-discharging of individual cells – Ensures that the battery always operates under optimal conditions – Maximizes the battery pack’s lifespan and performance

Passive balancing

Il bilanciamento passivo consiste nel dissipare l’energia in eccesso delle celle più cariche tramite resistenze di bypass. Quando una cella supera una determinata soglia di tensione, il BMS attiva il circuito di bilanciamento che trasforma l’energia in calore, portando progressivamente tutte le celle a valori di tensione quasi uguali. Questa soluzione è semplice, affidabile e per questo la più utilizzata.

Active balancing

Active balancing transfers excess energy from the more fully charged cells to the less fully charged ones via dedicated electronic circuits (DC/DC converters, capacitors, or inductors). This method is used in specific applications to minimize losses; however, it involves a more delicate and complex architecture that is difficult to optimize.

Long-term benefits of balancing

When it comes to batteries, consistent performance over time is key. Regular and precise cell balancing helps maintain the battery’s rated capacity close to its original value even after many charge cycles. This means users can count on predictable runtime and maximum system efficiency. Furthermore, balancing reduces localized degradation and the formation of thermal hotspots, which are among the main causes of premature failure. In practice, a well-balanced battery is more reliable, safer, and requires less unscheduled maintenance, thereby optimizing operating costs throughout its entire lifecycle.

Confronto funzionamento bilanciamento attivo e passivo